H13 Steel Tooling ($850–$1,650) 14–18 Day T1 Samples 0.65–1.80mm Thin-Wall 100% NDA Exclusivity

Custom OEM Aluminum Extrusion & Bespoke H13 Die Tooling

Q: What is the minimum order quantity (MOQ) and die cost for custom extrusion molds?

Custom extrusion runs require a minimum batch of 500 to 1,000 kg per profile depending on circumscribing circle diameter. Standard hollow/solid screen die tooling typically ranges from $850 to $1,650 and is credited back on recurring container contracts (e.g., after 10–15 tons).

Send your proprietary North American, UK, or European window & patio screen CAD section (DXF/DWG/STEP). We machine exclusive H13 hot-work steel dies in 14–18 days, starting from 500–1,000 kg MOQ.

Open Factory Price List All 68 Extrusion Dies WhatsApp Export RFQ

Proprietary Aluminum Screen Extrusions — Built Exclusively for Your Brand

Beyond our 68 open-catalog insect screen dies, our Gebze extrusion plant engineers proprietary profiles for international fenestration systems houses, patio enclosure brands, and regional wholesalers. All custom dies are protected under a Bilateral Non-Disclosure & Die Exclusivity Agreement—your section is never shown, quoted, or extruded for any third party.

RAPID 4-STAGE TOOLING PIPELINE

From DXF Drawing to First Container Dispatch

STAGE 01 • DAY 1–2

NDA & DFM Review

We execute our Bilateral NDA, review your DXF/DWG/STEP file or physical cut sample, and confirm wall flow balance, linear weight (g/m), and exact die fee.

STAGE 02 • DAY 3–14

CNC & Wire-EDM H13 Die

Hollow porthole or solid dies are CNC-machined and Wire-EDM cut from vacuum-hardened DIN 1.2344 (AISl H13) hot-work tool steel with gas nitriding.

STAGE 03 • DAY 15–18

T1 Trial Press & DHL Sample

T1 trial bars are pressed in primary EN AW-6063, optically inspected against DIN EN 755-9 tolerances, and couriered via DHL/FedEx for fitment sign-off.

STAGE 04 • DAY 19–28

Aging, Coating & Export

T5 oven aging (10–12 Webster), Qualicoat RAL powder coating or anodizing, custom branded protective PE film, and ISPM-15 pallet/container loading.

Custom Extrusion Press & Tooling Specifications

Engineering Parameter	Factory Capability & Commercial Terms
Billet Alloys & Tempers	Primary EN AW-6063 (AA 6063) & EN AW-6060 • T4, T5 (10–12 Webster standard), and T6 tempers with EN 10204 3.1 Mill Test Certificate
Thin-Wall Extrusion Range	0.65 mm – 2.50 mm walls (0.026" – 0.098") • Circumscribing circle up to Ø 155 mm
Dimensional Standards	DIN EN 755-9 & EN 12020-2 Precision Architectural Profiles (±0.05 mm critical spline/corner-key slot control)
One-Time H13 Die Tooling Cost	$850 – $1,150 (Solid / Open Sections) • $1,150 – $1,650 (Hollow Multi-Chamber Porthole Dies)
Die Fee Amortization / Rebate	100% credited back once cumulative orders on that custom die reach 5,000 kg (5 Metric Tons)
Production Run MOQ	500 kg per extrusion run (Mill Finish / Standard White) • 1,000 kg for bespoke RAL / Wood-Grain finishes
Export Cut Lengths & Branding	Any custom bar length from 2,100 mm to 6,500 mm (including 5,800 mm for 20' DC & 6,000 mm for 40' HC) + OEM logo protective foil

INTELLECTUAL PROPERTY PROTECTION

Locked Die Vault & Legally Binding NDA Exclusivity

Every client-funded H13 die is stamped with a confidential client registry code and stored in our restricted die vault. Review our standard contract clauses before sharing CAD files.

Read NDA & Die Ownership Terms → Send CAD Inquiry on WhatsApp

DIRECT FACTORY EXPORT DESK

Request Custom Die Tooling & Extrusion Feasibility Quote

Provide your company details and profile overview below, then attach your DXF, DWG, STEP, or dimensioned PDF sketch directly in the opened WhatsApp engineering chat.

Company Name & Contact Person *

WhatsApp / Direct Phone (with Country Code) *

Destination Country & City / Port *

Preferred Incoterm & Bar Length

Primary Product Scope

Estimated Order Volume

Required Die Codes, Finishes (Mill / RAL 9016 / RAL 7016 / Anodized) or Notes

Strictly B2B wholesale (MOQ 300 kg pallet / 50 RTA kits). Instant response in English during export desk hours.

B2B EXPORT & ENGINEERING FAQ

Frequently Asked Technical & Export Questions

Direct answers covering EN AW-6063 T5 alloy specs, 300 kg mixed pallet MOQ, 5.80m/6.00m container bar lengths, and 0% EU/UK customs duties.

Can you extrude custom proprietary insect screen or architectural profiles from our CAD drawings?

Yes. Submit your 2D DXF/DWG drawing or physical aluminum sample. Our tooling engineers review wall flow, design the H13 hot-work steel extrusion die, sign a bilateral NDA so your die is never sold to third parties, and deliver T1 trial samples within 14–18 days.

What is the minimum order quantity (MOQ) and die cost for custom extrusion molds?

Custom extrusion runs require a minimum batch of 500 to 1,000 kg per profile depending on circumscribing circle diameter. Standard hollow/solid screen die tooling typically ranges from $850 to $1,650 and is credited back on recurring container contracts (e.g., after 10–15 tons).

Who legally owns a custom extrusion die paid for by our company?

Exclusive usage rights belong 100% to your company under our signed Non-Disclosure & Mold Exclusivity Agreement. Your die is stamped with a confidential client code, stored in our secure die vault, and maintained free of charge for its operational lifespan.

What minimum wall thickness can your 5-inch and 6-inch extrusion presses achieve?

For open and semi-hollow architectural screen geometries in primary EN AW-6063 billet, we reliably extrude walls down to 0.65–0.70 mm; for complex multi-chamber hollow profiles, we recommend 0.85–1.20 mm.

Can you match custom architectural RAL shades, textured sablé finishes, or wood-grain foils?

Yes. Any classic RAL K7 color, AkzoNobel/Jotun architectural super-durable powder, metallic anodizing tone, or custom timber sublimation film can be applied starting from 300–500 kg per color batch.