4,800 MT/Year Output 185°C T5 Aging Ovens Qualicoat & Qualanod 15 Mins to Sea Ports

Gebze Extrusion, Surface Coating & Container Loading Plant

Q: Which ports and European road hubs do you dispatch from?

Our manufacturing plant in Gebze/Dilovasi (Kocaeli) sits 15 minutes from Yilport Gebze & Derince deep-sea container terminals and 45 minutes from Istanbul's Ambarli Port & Muratbey TIR Customs Hub, enabling weekly road departures across Europe and global ocean sailings.

Q: How are aluminum profiles packaged to prevent scratches and bending during sea or road transit?

Painted and anodized bars receive low-tack UV-stable PE protective film, are bundled in 8–12 bar packs with craft/foam interleaving, and are strapped inside rigid ISPM-15 heat-treated wooden timber cradles so forklifts and overhead cranes never deform thin hollow sections.

Q: How many kilograms of insect screen profiles fit in a 20' DC container, 40' HC container, or Euro-Truck?

Depending on hollow cross-section geometry, a 20' DC container (5.80m bars) holds 8,000 to 14,000 kg; a 40' High Cube container (6.00m bars) holds 16,000 to 26,000 kg plus accessory cartons; and a 13.60m Euro-Truck carries up to 24,000 kg (or LTL groupage pallets starting from 300 kg).

Q: What export customs and quality certificates accompany every shipment?

We provide Commercial Invoice, HS-coded Packing List, Certificate of Origin, ATR (for EU) / EUR.1 (for EFTA, Balkans, Georgia) / UK-Türkiye FTA Origin Declaration, ISPM-15 Phytosanitary Crate Certificate, and EN 10204 3.1 Alloy 6063-T5 Mill Test Certificate.

Q: What is the typical production and dispatch lead time?

Stocked finishes (Mill Finish, RAL 9016 White, RAL 7016 Anthracite, Matte Anodized) dispatch within 3 to 5 business days for pallet orders. Full 20'/40' container runs or custom RAL/Wood-Grain orders dispatch within 10 to 15 business days.

Located in Gebze / Dilovasi Organized Industrial Zone—just 15 minutes from Yilport & Derince deep-sea container ports and trans-European TIR highways—delivering 4,800 MT/year of DIN EN 755-9 precision profiles.

Open Factory Price List All 68 Extrusion Dies WhatsApp Export RFQ

Integrated Production from Primary Billet to Sealed Container

Every stage—H13 die maintenance, direct hydraulic extrusion, 185°C T5 artificial aging, chromate-free pre-treatment, electrostatic RAL powder coating, protective PE foiling, and ISPM-15 timber crating—is executed under strict batch traceability in Kocaeli, Türkiye.

IN-HOUSE MANUFACTURING INFRASTRUCTURE

Six-Stage Quality & Extrusion Line Architecture

01 • METALLURGY

Primary EN AW-6063 Billet

Certified primary AlMg0.7Si logs with optical emission spectrometry verification and EN 10204 3.1 Mill Test Certificates for EU CBAM & US/UK customs.

02 • EXTRUSION

3 Hydraulic Press Lines

5-inch and 6-inch PLC-controlled presses tuned specifically for thin-wall (0.60–1.50 mm) hollow screen sections, spline channels, and micro-tracks.

03 • HEAT TREATMENT

185°C T5 Aging Ovens

Controlled stretcher straightening (<0.5 mm/m bow) followed by artificial aging to 10–12 Webster (≥160 MPa UTS) for crisp mitre saw cuts.

04 • SURFACE FINISHING

Qualicoat Powder & Anodizing

60–80 μm architectural polyester powder coating (RAL 9016, 7016, 9005, 8003), 15–20 μm Qualanod EV1 matte silver anodizing, and wood-grain sublimation.

05 • PRECISION CUTTING

5,800 mm & 6,000 mm Sawing

Automated run-out saws cut exact 5.80m bars for 20' DC ocean containers, 6.00m bars for 40' HC / Euro-Trucks, or pre-cut lengths for RTA kits.

06 • SEA & ROAD TERMINAL

ISPM-15 Export Crating

UV-resistant PE protective foil, craft-wrapped bundles, and heat-treated ISPM-15 timber cradles loaded directly at our Gebze dock.

Strategic Port & Highway Connectivity

Kocaeli / Gebze – Dilovasi

Gebze Extrusion Plant & Container Loading Terminal

Primary EXW / FCA loading terminal for 13.60m Euro-Trucks (LTL/FTL) and 20' DC / 40' HC ocean containers.

Kocaeli Gulf Ports

Yilport Gebze & Derince Sea Ports (FOB / CIF)

Direct deep-sea container departures to UK, North America (USA/Canada), West Africa, Gulf/MENA, and Australia.

Istanbul European Side

Ambarli Port & Muratbey Customs Hub (Istanbul)

Fast Mediterranean feeder vessels and daily European road groupage departures to Germany, France, Benelux, Romania, and Bulgaria.

DIRECT FACTORY EXPORT DESK

Schedule a Factory Inspection or Request Mill Test & Sample Pack

Visiting Istanbul or Kocaeli? Arrange an accompanied tour of our Gebze extrusion lines or request a 25cm DHL/FedEx physical die sample box.

Company Name & Contact Person *

WhatsApp / Direct Phone (with Country Code) *

Destination Country & City / Port *

Preferred Incoterm & Bar Length

Primary Product Scope

Estimated Order Volume

Required Die Codes, Finishes (Mill / RAL 9016 / RAL 7016 / Anodized) or Notes

Strictly B2B wholesale (MOQ 300 kg pallet / 50 RTA kits). Instant response in English during export desk hours.

B2B EXPORT & ENGINEERING FAQ

Frequently Asked Technical & Export Questions

Direct answers covering EN AW-6063 T5 alloy specs, 300 kg mixed pallet MOQ, 5.80m/6.00m container bar lengths, and 0% EU/UK customs duties.

Which ports and European road hubs do you dispatch from?

Our manufacturing plant in Gebze/Dilovasi (Kocaeli) sits 15 minutes from Yilport Gebze & Derince deep-sea container terminals and 45 minutes from Istanbul's Ambarli Port & Muratbey TIR Customs Hub, enabling weekly road departures across Europe and global ocean sailings.

How are aluminum profiles packaged to prevent scratches and bending during sea or road transit?

Painted and anodized bars receive low-tack UV-stable PE protective film, are bundled in 8–12 bar packs with craft/foam interleaving, and are strapped inside rigid ISPM-15 heat-treated wooden timber cradles so forklifts and overhead cranes never deform thin hollow sections.

How many kilograms of insect screen profiles fit in a 20' DC container, 40' HC container, or Euro-Truck?

Depending on hollow cross-section geometry, a 20' DC container (5.80m bars) holds 8,000 to 14,000 kg; a 40' High Cube container (6.00m bars) holds 16,000 to 26,000 kg plus accessory cartons; and a 13.60m Euro-Truck carries up to 24,000 kg (or LTL groupage pallets starting from 300 kg).

What export customs and quality certificates accompany every shipment?

We provide Commercial Invoice, HS-coded Packing List, Certificate of Origin, ATR (for EU) / EUR.1 (for EFTA, Balkans, Georgia) / UK-Türkiye FTA Origin Declaration, ISPM-15 Phytosanitary Crate Certificate, and EN 10204 3.1 Alloy 6063-T5 Mill Test Certificate.

What is the typical production and dispatch lead time?

Stocked finishes (Mill Finish, RAL 9016 White, RAL 7016 Anthracite, Matte Anodized) dispatch within 3 to 5 business days for pallet orders. Full 20'/40' container runs or custom RAL/Wood-Grain orders dispatch within 10 to 15 business days.